Scholarly article on topic 'A New Measurement Method for Unbalanced Moments in a Two-axis Gimbaled Seeker'

A New Measurement Method for Unbalanced Moments in a Two-axis Gimbaled Seeker Academic research paper on "Mechanical engineering"

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Chinese Journal of Aeronautics
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gimbaled seeker / weight sensors / measurement / unbalanced

Abstract of research paper on Mechanical engineering, author of scientific article — Yu Shuang, Zhao Yanzheng

Abstract This article presents a novel method to measure unbalanced moments in a two-axis gimbaled seeker commonly believed to seviously influence the tracking accuracy and stabilizing capability. This method enables individual measurement of unbalanced moments, and judgment of the seeker's status—balanced or not. Furthermore, an instrument is designed based on this method and calibrated. The effectiveness of the proposed method is validated through a simulation. The experimental results show a satisfied level of accuracy the measurements have. This work forms a basis for the further development of a more stabilized gimbaled seeker with less induced vibration and consumed power.

Academic research paper on topic "A New Measurement Method for Unbalanced Moments in a Two-axis Gimbaled Seeker"

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Chinese Journal ofAeronautics 23(2010) 117-122

Chinese Journal of Aeronautics

www.elsevier.com/locate/cja

A New Measurement Method for Unbalanced Moments in a Two-axis Gimbaled Seeker

Yu Shuang, Zhao Yanzheng*

School of Mechanical Engineering, Shanghai Jiaotong University, Shanghai 200240, China Received 19 November 2008; accepted 21 August 2009

Abstract

This article presents a novel method to measure unbalanced moments in a two-axis gimbaled seeker commonly believed to seviously influence the tracking accuracy and stabilizing capability. This method enables individual measurement of unbalanced moments, and judgment of the seeker's status—balanced or not. Furthermore, an instrument is designed based on this method and calibrated. The effectiveness of the proposed method is validated through a simulation. The experimental results show a satisfied level of accuracy the measurements have. This work forms a basis for the further development of a more stabilized gimbaled seeker with less induced vibration and consumed power.

Keywords: gimbaled seeker; weight sensors; measurement; unbalanced

1. Introduction

Gimbaled seekers have found wide applications in modern advanced tactical missiles. Used to track the target and stabilize the antenna's pointing vector, the system is mainly of a two-axis type inclusive of an

inner and an outer gimbal[1-2]. However, disturbance

torques are always generated by the mass imbalance and the gimbal geometry during it moving and vi-brating[2-5]. The induced disturbance torque is known as the unbalanced moment.

Presence of unbalanced moments leads to a considerable reduction in the motor torques, thus causing position errors and even downgrading the seeker's tracking accuracy and stabilizing ability[6-7]. The most popular tool to eliminate the troubles is to counteract them with counterweights[8-9]. It is the process, in which, an extra mass is added to the gimbal at a specific locations to shift its center of gravity (CG) to the center of rotation.

However, there exist two unbalanced moments on other two axes of each gimbal except the rotational axis. The four unbalanced moments cannot be measured individually and directly, for the inner and outer

Corresponding author. Tel.: +86-21-34206308.

E-mail address: yzh-zhao@sjtu.edu.cn

gimbals are connected in series, which is naturally accompanied by coupling effects. Therefore, it is almost impossible to accurately determine the added mass and its location for each gimbal in applying the counterweights, which makes it necessary to have resort to estimation and/or experience at present[10].

Rather too limited work has been devoted to the measurement of the unbalanced moments of a gim-baled seeker. In space electronics, there was introduced the idea of orienting the gimbal axes at 45° to the horizontal and measuring the changes in horizontal CG position as the gimbal rotates about its axis[9]. C. L. Lin and Y. H. Hsiao built the model of disturbance moment induced by seeker's mass imbalance according to the squares of the missile body's angular rate, angular acceleration and lateral acceleration[11]. From the above-cited work, it is clear that to measure the unbalanced moments in a two-axis gimbaled seeker remains challenging.

This study proposes a brand-new method to measure the unbalanced moments in each gimbal for a two-axis gimbal seeker. On the basis of the method, a measuring instrument with three weight sensors is designed and calibrated. Then simulations are preformed to demonstrate the effectiveness of the method. Finally, some experiments are carried out on the instrument with the measurement errors discussed.

1000-9361/$-see front matter © 2010 Elsevier Ltd. All rights reserved. doi: 10.1016/S1000-9361(09) 60195-3

2. Measurement Method

2.1. Measurement concept

Fig.1 shows the schematic representation of a gimbaled seeker, which illustrates both gimbals connected in series with the outer gimbal mounted on the base and the inner gimbal on the outer gimbal. The antenna, not shown, is disposed on the inner gimbal. Let y, z be the rotational axes of the outer and inner gimbals respectively; O the center of rotation; Xo the angular displacement of the outer gimbal relative to the base and the angular displacement of the inner gimbal relative to the outer gimbal.

Fig.1 Scheme of a gimbaled seeker.

In order to balance the gimbaled seeker, the counterweight should be so designed as to shift the CG of each gimbal to the center of rotation. To do this, a method has been developed beforehand to predetermine the accurate unbalanced moments. By this method, the gimbaled seeker to be measured is placed on a platform supported by three weight sensors. The connection between the measurement platform and each sensor is designed to be of one point-contact and unconstrained type. This is to ensure that the whole weight of the gimbal acts on the sensors without any force from other directions and also the sensors' force-bearing points do not subject to changes in the measurement process. The unbalanced moments of the gimbal are determined by measuring the change of three weight sensors' outputs when the inner and outer gimbals rotate by different angular orientations. If the gimbals are in balance, the outputs from all weight sensors will not change no matter which angular orientations the rotating gimbals take.

Fig.2 illustrates the principles of the measurement method. The coordinate frame O'y'z' is parallel to Oyz. The three sensors' force-bearing points are denoted by the coordinates in O'y'z', i. e. Di(0,0) , D2(y2, z2) , D3(y3, z3) respectively.

Fig.2 Principles of a measurement method.

The measurement involves the following steps:

Step 1 Place a gimbal seeker on the measurement platform.

Step 2 Calibrate the coordinates of the sensors' force-bearing points D2(y2, z2) and D3(y3, z3).

Step 3 Record the three sensors' outputs when the two gimbals are held at the zero angular orientation.

Step 4 Record the three sensors'outputs when the outer gimbal is held at the zero angular orientation and the inner gimbal rotates by two angular displacements ±4 (li > 0).

Step 5 Record the three sensors' outputs when the inner gimbal is held at the zero angular orientation and the outer gimbal rotates by two angular displacements ±lo (lo > 0).

Step 6 Calculate the unbalanced moments.

2.2. Calculation of unbalanced moments

In Step 4, according to the principles of moment balance, the moment generated by the total weight of the inner and outer gimbals about the point O' must equal the sum of each sensor's pressure multiplied by the force arm from the sensor's force-bearing point to the point O'. Thus the moment balance equations about the point Of along y'-axis can be obtained.

Furthermore, the unbalanced moment of an inner gimbal can be mathematically expressed by

2sinl (^3zp - P3zn)y3] 1

[(P2zp - P2zn)y2 +

[(2 P2z

' 2zp '

2(1 - cos Al)

P2zn )y2 + (2P3zz - P3zp - P3zn)y3] (2) where Gi is the weight of the inner gimbal; xi, yi are the CG offsets of the inner gimbal along x-and y-axis respectively; Pjk(j = 1, 2, 3; k = z, p, n; l = z, p, n) is the sensor output at position Dj when the outer gim-bal rotates by k angular displacements and the inner gimbal by l angular displacement; z, p, n denote the gimbal at fixed state and the gimbal rotates by io(ii)

and -Ao(-Aj)angular displacements respectively.

From Eqs. (1)-(2), the unbalanced moments of the inner gimbal are generated by the CG offsets along x-and y-axis while the offset along z-axis does not affect the unbalanced moment because the inner gimbal rotates about z-axis.

Also the moment balance equations about the point O' along z'-axis can be obtained from Step 5. From them, the unbalanced moment for outer gimbal can be mathematically expressed by

GX =-^[(P2zn - Pizp)y2 +

2sin2o

(F3zn - P3zp) ^l +

2sin2:

[(Pnz - Ppz)^2 + (Psnz - Pspz)Z3I

G z- + Go zo =-1-•

i i o o 2(1 -cos!o)

[(2p2zz - p2pz - Pnz) Z2 + (2P3zz _ P3pz _ P3nz)Z2]

where Go is the weight of the outer gimbal; xo, zo are the CG offsets of the outer gimbal along x-and z-axis respectively and zi is the CG offset of the inner gim-bal along z-axis.

From Eqs.(3)-(4), the unbalanced moment of the outer gimbal is generated by the CG offset of outer gimbal along x-axis and the CG offset of the two gimbals along z-axis while the offset along y-axis has nothing to do with the unbalanced moment as it rotates about y-axis.

From the analysis and by the above-mentioned, the unbalanced moments of the inner gimbals, Gixi and Giyi, and the outer gimbals, G^o and Gizi + Gozo, can be calculated from the measurement results. It can also be seen that the location of the seeker on the measurement platform exerts no effect on the results of the calculated unbalanced moment.

By using this method, the unbalanced moment about each axis can not only be measured accurately, but also be judged if a two-axis gimbaled seeker is balanced.

3. Calibration Method

In using the proposed method, the sensors need to be calibrated to know how large a pressure should be applied. The weight sensors are made of aluminum and U-shaped slots are cut to transfer the maximal tension to the vibrating strip when a force is applied to the end of the frame. The sensors can be calibrated through measuring the sensors' outputs under certain static loads[12-13]. By recording the loads and the sensor's outputs corresponded thereto, the two sets of data can be related to form a calibration matrix.

Besides the aforesaid sensors, the coordinates of sensors' force-bearing points, D2 ( y2, z2) and D3 ( y3, z3), are required to calibrate. To do this, a steel ball is placed on each of the three different round holes in the measurement platform, the locations of each hole's center in the frame O'y'z' being (ya, za) , (yb, zb) , (yc, zc) ( where za > zb za > zc and yc > yb > ya ) respectively. The diameter of the steel ball should be slightly bigger than that of the holes to allow the center of the ball coincident with the center of the holes horizontally.

The mass of the steel balls and their relative positions of the holes in the O'y'z' frame are predetermined by means of a balance and a microscope respectively. According to the principles of moment balance, the coordinates of D2 and D3 can be defined as

y2 = Gm [(F3a " F3b )(ya " yc) "

F - F3c)(ya - yb)]/F (5)

y3 = Gm [(F2a " F2c )(ya " yb) "

(Fza - F2b)(ya - yc)]/F (6)

z2 = Gm[(F3a " F3b)(za " zc) "

(F3a - F3c)(za - zb)]/F (7)

z3 = Gm[( F2a - F2c )(za " zb) "

(F2a - F2b)(za - zc)]/F (8)

F = (F2a - F2c)(F3a - F3b) -

(F2a - F2b)( F3a - F3J (9)

where Gm is the weight of the ball and FJs (j =1, 2, 3, s = a, b, c) the sensor output at position of Dj when the ball is placed at the position s.

4. Validation Through Simulation

In order to validate the proposed method, a simulation model of the measurement instrument with an unbalanced gimbaled seeker is built in Automatic Dynamic Analysis of Mechanical System (ADAMS) software. Then the unbalanced moments can be calculated with the software. In the simulation, the coordinate system is set to follow the definition in Fig.2 and the accuracy of each sensor is specified to be 1 mg. According to Eqs.(1)-(4), the measurement errors of the unbalanced moment decrease with the increase of the angular displacements Since the maximal angular displacement of the two gimbals is 30°, both Xo and Ai are set to be 30°.

The whole simulation process involves the steps in Section 2.1. According to the sensor outputs from each step and Eqs.(1)-(4), the unbalanced moments for each gimbal can be obtained. Table 1 shows the comparison between the calculated and the measured unbalanced moments. It can be discovered that the

measured values are very close to the calculated ones with the measurement errors less than 1 g-cm, which evidences the effectiveness of the proposed method.

Table 1 Comparison of unbalanced moments

Table 2 Coordinates of sensors' force-bearing points

Unbalanced

Value/( g-cm )

moment Calculated Measured

Gixi -28.16 -28.21

Gyi -42.24 -42.54

Goxo -56.32 -55.80

GjZi +Go^o 213.29 212.39

5. System Design and Experimental Results

Based on the presented method, an instrument for measuring unbalanced moments is developed. In it, the sensor's load accuracy of each strain gage is 1/10 000 and the measurement range is 0-1 kg. The sensor outputs are sampled by a 16-bit analog/digital (AD) data acquisition card and the final results are attained by averaging 100 data, which have been processed by the inter function of the AD card.

5.1. Calibration results

In calibrating weight sensors, the loads and the sensor outputs corresponded thereto are recorded when the weights up to 1 kg are applied to the end of frame and, by using the least square method, the relational expressions of three sensors can be described by

" V1 " "10.003 30" " 0.001 15 "

V2 = 10.000 02 m + 0.000 72

_ V3 _ 10.000 14 0.001 06

where v1, v2 and v3 denote each sensor's out-put(V)and m the applied load(kg). The three weight sensors are shown to possess excellent linearity and repeatability from a series of measurement tests.

In calibrating the coordinates of the sensors' force-bearing points, the accuracy of the balance and the microscope is so high, i. e. within 1 mg and 1 ^m respectively, that the errors from the two instruments can be neglected. In order to decrease the calibration errors, the final calibration results are obtained by averaging the results from repeated measurements. Table 2 lists the calibration results after digital filter processing in eight tests.

Test Value/ mm

number y2 z2 ys z3

1 102.164 2 179.671 1 207.296 3 0.646 1

2 102.539 7 179.392 7 207.697 5 0.602 5

3 102.255 1 179.408 5 207.254 2 0.752 2

4 102.275 0 179.201 1 207.468 8 0.820 9

5 102.280 9 179.219 5 207.034 3 0.754 5

6 102.200 5 179.699 2 207.642 6 0.655 6

7 102.383 9 179.347 5 207.421 1 0.788 6

8 102.332 7 179.512 4 207.354 6 0.642 5

According to the theoretical analysis, it is reasonable that the calibration results fluctuate within 1 mm by using the sensors with the accuracy of 100 mg. From Table 2, it can be seen that the range within measurement data vary is about 0. 5 mm. This is far better than the given value.

5.2. Measurement results and discussions

After calibrating each sensor and the coordinates of sensors' force-bearing points, a two-axis gimbaled seeker to be measured is placed on the measurement platform and tested according to the steps specified in Section 2. 1. The test is repeated eighteen times with the results shown in Fig.3.

¿5 60

50 40 30 20 10

- Gi Z[ + G0 zQ

0 2 4 6 8 10 12 14 16 18 Test number

Fig.3 Measurement results of unbalanced moments.

By the error estimation theory[14-16], the measurement errors are calculated when the confidence level is 99. 7%. The results are listed below:

| AGixi | = 3.69 g-cm | AGy | =13.98 g -cm | AG^xo | = 3.83 g-cm | A(Gizi+ Gozo) | = 7.91 g-cm

From Eqs.(1)-(4), the maximum measurement errors of unbalanced moments are

| AGixi | = 3.34 g-cm | AGy | = 21.29 g-cm | AGoxo | = 4.18 g-cm

| A( Gizi+ Gozo) | = 16.49 g-cm

The permissible measurement error of the instrument for each unbalanced moment is set to be 50 g ■ cm, and it can be seen that most of the experiment errors are well below the specified value. This means the experiment results are satisfied. The measurement errors are affected by several factors: the sensor's accuracy, the coordinates of sensors' force-bearing points, the angular displacements of each gimbal and environmental variants, such as vibration, radiation, wind and air-stream, etc. Among them, the sensor's accuracy gets overwhelming position over others, for it accounts for more than 86%; and, what's more, it affects of itself the calibration accuracy of the coordinates of sensors' force-bearing points. Therefore, the sensors play a decisive role in the measurement instrument.

From Fig.3, it can be observed that though the measured values fluctuate in a broad range, they are still constrained to an acceptable extent. Table 3 lists the results by averaging the measurement values and calculating the total unbalance about y-axis and z-axis.

The unbalanced moments in Table 3 provide the data required to determine the amounts and locations of added weights for a two-axis gimbaled seeker, which enables the unbalanced moments to be limited to an allowable value.

Table 3 Unbalanced moments of a gimbaled seeker

Gimbal Condition Value(g-cm)

Along x-axis about z-axis (Gxi) 10.98

Inner Along _y-axis about z-axis (G^i) 42.53

Total unbalance about z-axis 43.92

Along x-axis about _y-axis (GoXo) 60.37

Outer Along z-axis about _y-axis (GiZi+ GoZo) 10.68

Total unbalance about _y-axis 61.31

Both the simulation and the experiment have borne out the effectiveness of the proposed method. Nevertheless, there is left a problem that the measurement errors, satisfied though, may not be qualified for the higher performances of a seeker as a result of the limited sensor's accuracy of the strain gage load. One way to contain the problem is to employ other type of sensors, such as electromagnetic one, capable of measuring force to within about 0.000 1%. This constitutes one of contents of our future work.

6. Conclusions

This article has advanced a new method to measure unbalanced moments in a two-axis gimbaled seeker. It is superior to other counterparts in that each unbalanced moment can be measured directly and individually although the inner and outer gimbals are

connected in series, and the seeker's location on the measurement platform cuts no ice with the measurement results. Furthermore, a measurement instrument is designed based on this method with its calibration methods studied.

The proposed method is verified against the simulation results in ADAMS software. And then the measurement tests are carried out on the designed instrument. The results show that the errors of most experiment data are well under the specified permissible ones. Admittedly, however, satisfied though the measurement accuracy may be, it might be insufficient for the higher performances of a seeker owing to the limited sensor's own accuracy. To solve the problem is one of the objectives of our future work. Anyway, the research has laid the foundation for us to push ahead with the project to develop high-performance gimbaled seekers.

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2005(2): 59-61. [in Chinese] Biographies:

Yu Shuang Born in 1980, she received B.S. and M.S. degrees from Harbin University of Science and Technology in 2002 and 2005 respectively. Now she is a Ph.D. candidate in School of Mechanical Engineering, Shanghai Jiaotong University. Her main research interest includes balance and dynamics of mechatronic systems. E-mail: yushuang_@sjtu.edu.cn

Zhao Yanzheng Born in 1965, he received B.S. , M.S. and Ph.D. degrees from Harbin Institute of Technology in 1985, 1988 and 1999 respectively. He is currently a professor in the School of Mechanical Engineering, Shanghai Jiaotong University. His main research interests include design and application of wall-climbing robot, bionics robot, etc.

E-mail: yzh-zhao@sjtu.edu.cn