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ScienceDirect
Procedía Engineering 87 (2014) 708 - 711
Procedía Engineering
www.elsevier.com/locate/procedia
EUROSENSORS 2014, the XXVIII edition of the conference series
Use of a CNT-coated piezoelectric cantilever with double transduction as a gas sensor for benzene detection at room
temperature
P. Clementa,b, E. Llobeta*, C. Lucatb, H. Debedab
aMinos-EMas, Rovira i Virgili University, Tarragona, Spain bIMS, Bordeaux University, Talence, France
Abstract
In this work, we propose to use a screen-printed piezoelectric cantilever with double transduction. Indeed, the piezoelectric cantilever is used as a resonant type sensor coated with carbon nanotubes (CNTs) as sensitive layer. Then, the resistance of CNTs is measured in static mode in parallel thanks to a modification of the cantilever top electrode. The combination of the CNTs equilibrium conductivity measurement and the resonance frequency shift of the 31-longitudinal mode allows the use of this device as a chemical gas sensor for benzene detection. The responses towards benzene concentrations under different relative humidity backgrounds are discussed.
Keywords: piezoelectric cantilever; double transduction; CNTs; 31-longitudinal mode; chemical gas sensor; benzene
1. Introduction
It is known that thanks to their high sensitivity, resonant microcantilevers are used for many applications including gas sensor [1]. Au/PZT/Au cantilevers with sandwich electrodes are fabricated on an alumina substrate by associating the screen-printing technique with the sacrificial layer process [2]. Thanks to the piezoelectric effect, they integrate both self-actuating and self-read-out functions. Their basic principle is explained by a competition between stress and mass effect due to the adsorption of the target gas on the sensitive coating leading to a resonance frequency shift. Also, unlike in typical silicon cantilevers, a high frequency 31-longitudinal mode is used in order to
* Corresponding author. Tel.: +34-977-558-502; fax: +34-977-558-605. E-mail address: eduard.llobet@urv.cat
1877-7058 © 2014 The Authors. Published by Elsevier Ltd. This is an open access article under the CC BY-NC-ND license (http://creativecommons.Org/licenses/by-nc-nd/3.0/).
Peer-review under responsibility of the scientific committee of Eurosensors 2014 doi: 10.1016/j.proeng.2014.11.636
reach higher sensitivity [3] for gas sensing application [4]. CNTs are good candidates as sensitive layer since they have high specific area (up to 1800 m2/g in single wall CNTs) and the possibility to be chemically functionalized and metal decorated [5]. Moreover, the top electrode, which normally covers the full surface of the cantilever, has been replaced here by interdigitated electrodes. Therefore, in this new device, two transduction mechanisms are present i.e. changes in the resonance frequency and in the equilibrium conductivity of CNTs (translated into resistance shifts). This should help obtain more information from every measurement in view of better identifying/quantifying vapors.
2. Experimental and results
Au/PZT/Au cantilevers (2x8x0.1 mm3) with sandwich electrodes (Fig. 1. a) are fabricated on an alumina substrate by associating the screen-printing technique with the sacrificial layer process. After each screen-printed layer, the alumina substrate is dried at 120°C during 30 min. Moreover, a microheater is screen-printed on the substrate prior to the cantilever processing for further studies on temperature effect and heat in experimental process. To improve sample's densification before firing, the dried layers are isostatically pressed at 40 MPa and 60°C during 4 min. Then the samples are fired 2 h at 900°C. Finally, dissolution of the sacrificial layer is performed in the H3PO4 aqueous solution at pH=1. For simultaneous resonance frequency shift and resistance variation measurements of the CNTs coating, the top rectangular electrode is replaced by two interdigitated electrodes as shown in Fig. 1. (b).
Alumina substrate
r cantilever
active layer
Fig. 1. (a) Self-actuated and self-readout PZT cantilever basic principle; (b) Double transduction method where the bottom electrode is e2 and the
interdigitated electrodes are ei and e3.
Finally, to exhibit piezoelectric properties, the cantilever is progressively poled between the bottom electrode and the top electrodes (the latter are kept under short circuit). A maximum electric field of 55 kV.cm-1 (value before dielectric breakdown) is increasingly applied under nitrogen atmosphere while the leakage current intensity is monitored to ensure it remains below 5 pA. The temperature is set at 280°C, just below the Curie temperature of PZT (see Fig. 2.). Then the system is cooled down while reaching and keeping constant the maximum electric field.
o-H—,—,—.—,—.—,—,—r—,— —,—i—,— o.o 0 500 1000 1500 3000 2500 3000 3500
Fig. 2. Different parameters of the polarization step
The piezoelectric properties of this new cantilever measured with an Agilent E5061B impedancemeter show a resonant frequency fr ~ 70 kHz and a high quality factor Q ~1700 for the first 31-longitudinal mode. The cantilevers are afterwards coated with CNTs by drop coating on the top gold electrodes shown in Fig. 3. (a). The CNTs are multiwall types obtained by chemical vapor deposition and functionalized by oxygen-argon plasma to improve their surface reactivity (named O-MWCNTs). The monitoring of the resistance of CNT films during the deposition is made to achieve resistances of a few decades of ohms. After the CNTs deposition, a negative resonance frequency shift of few hundreds Hertz is observed because of the predominant cantilever mass effect as shown in Fig. 3. (b).
30 69800 70000 70200 70400 70600
3. (a) Optical microscope view of the CNTs drop coated, (b) Conductance of the PZT cantilever at the resonance frequency before and after
CNTs deposition
The sensor is placed in a gas chamber (350 mm2) and is heated at 150°C during 15 minutes in order to desorb contaminants from the cantilever. Then resonance frequency will be followed thanks to a dynamic working mode. First an average of the resonance frequency is measured from the conductance curve shown in Fig. 3. (b) and a fixed susceptance value is deduced. This value is always the same near the resonance frequency so a scan is performed each 8 seconds to follow the resonance frequency. Then, alternatively, the resistance of the CNTs film is measured at 1kHz in static mode (without cantilever vibration), since they show a resistive behavior at this frequency. All those parameters are controlled with a Labview environment. The gas flow and dilution are controlled with an Environics mass flow system employing calibrated gas cylinders and dry air as carrier.
First results show a positive shift of the resonance frequency due to a stress effect under benzene with low noise thanks to a high quality factor and a LOD ~ 2.8 ppm. The resistance shifts of CNTs shows a LOD ~ 50ppm (Fig. 4). The effect of relative humidity changes has been also investigated. Here negative shifts are observed due to the fact that a wide change in the relative humidity content has been studied (see Fig. 5.).
I 69969 -
69968 -ty
-fr cantilever
100,13 100,12 100,11 100,10 100,09 100,08 100,07
4000 6000 8000 10000 12000 t(s)
70120 701107010070090 -X 70060 -70070 -70060 -70050 70040
Ml 1111
2000 4000 6000 8000 10000 12000 14000 16000 t(s>
96,10 96,05 96,00 95,95 95.90 g
95,85 95,80 95,75 95,70
Fig. 4. (a) Response under benzene of CNTs coated PZT cantilever at room temperature and (b) Response under humidity of CNTs coated PZT
cantilever at room temperature
3. Conclusion
It has been shown the fabrication and the use of a modified PZT cantilever with double transduction as a chemical gas sensor. Resistance signal of CNTs is noisy so deposition technique needs to be changed in order to have a better homogenous layer and improve sensitivity. Effect of humidity is significant, and further details like the detection of benzene in the presence of different moisture content will be investigated.
Acknowledgement
This research has been funded in part by CTP under grants no. 2011CTP00015 (Catalonia) and no. 369831/36982 (Aquitaine)
4. References
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[3] I. Dufour, F. Josse, S. M. Heinrich, C. Lucat, C. Ayela, F. Ménil, and O. Brand, Sensors and Actuators B: Chemical, 170 (2012) 115-121.
[4] J. Zhou, P. Li, S. Zhang, Y. Long, F. Zhou, Y. Huang, P. Yang, and M. Bao, Sensors and Actuators B: Chemical, 94 (2003) 337-342.
[5] I. Hafaiedh, P. Clément, H. Baccar, E. Llobet, and A. Abdelghani, International Journal of Nanotechnology, 10 (2013) 485-495.